ANNA UNIVERSITY CHENNAI:: CHENNAI 600 025
CURRICULUM 2004
B.E. MECHANICAL ENGINEERING
SEMESTER - IV
MH1151 ENGINEERING MATERIALS AND METALLURGY
(Common to 4th semester Mechanical, Production, Automobile and 2nd semester Mechatronics)
OBJECTIVE
To Impart knowledge on the structure, properties, treatment, testing and applications of metals and non-metallic materials so as to identify and select suitable materials for various engineering applications.
Review (Not for Exam):
Crystal structure – BCC, FCC and HCP structure – unit cell – crystallographic planes and directions, miller indices – crystal imperfections, point, line, planar and volume defects – Grain size, ASTM grain size number.
1.CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS 10
Constitution of alloys – Solid solutions, substitutional and interstitial – phase diagrams, Isomorphous, eutectic, peritectic, eutectoid and peritectroid reactions, Iron – Iron carbide equilibrium diagram. Classification of steel and cast Iron microstructure, properties and application.
2.HEAT TREATMENT 11
Definition – Full annealing, stress relief, recrystallisation and spheroidizing –normalising, hardening and Tempering of steel. Isothermal transformation diagrams – cooling curves superimposed on I.T. diagram CCR - Hardenability, Jominy end quench test – Austempering, martempering – case hardening, carburising, nitriding, cyaniding, carbonitriding – Flame and Induction hardening.
3.FERROUS AND NON FERROUS METALS 9
Effect of alloying additions on steel (Mn, Si, Cr, Mo, V Ti & W) - stainless and tool steels – HSLA - maraging steels – Gray, White malleable, spheroidal - Graphite - alloy castirons
Copper and Copper alloys – Brass, Bronze and Cupronickel – Aluminum and Al-Cu – precipitation strengthening treatment – Bearing alloys.
4.NON-METALLIC MATERIALS 9
Polymers – types of polymer, commodity and engineering polymers – Properties and applications of PE, PP, PS, PVC, PMMA, PET, PC, PA, ABS, PI, PAI, PPO, PPS, PEEK, PTFE Polymers – Urea and Phenol Formaldehydes – Engineering Ceramics – Properties and applications of Al2O3, SiC, SiC, Si3, N4, PSZ and Sialon – Fibre and particulate reinforced composites.
5.MECHANICAL PROPERTIES AND TESTING 6
Mechanism of plastic deformation, slip and twinning – Types of fracture – Testing of materials under tension, compression and shear loads – Hardness tests (Brinell, Vickers and Rockwell) Impact test Izod and charpy, fatigue and creep test.
TOTAL : 45
TEXT BOOK
Kenneth G.Budinski and Michael K.Budinski “Engineering Materials” Prentice-Hall of India Private Limited, 4th Indian Reprint 2002.
REFERENCES
William D Callsber “Material Science and Engineering”, John Wiley and Sons 1997.
Raghavan.V “Materials Science and Engineering”, Prentice Hall of India Pvt., Ltd., 1999.
Sydney H.Avner “Introduction to Physical Metallurgy” McGraw Hill Book Company, 1994.
CURRICULUM 2004
B.E. MECHANICAL ENGINEERING
SEMESTER - IV
MH1151 ENGINEERING MATERIALS AND METALLURGY
(Common to 4th semester Mechanical, Production, Automobile and 2nd semester Mechatronics)
OBJECTIVE
To Impart knowledge on the structure, properties, treatment, testing and applications of metals and non-metallic materials so as to identify and select suitable materials for various engineering applications.
Review (Not for Exam):
Crystal structure – BCC, FCC and HCP structure – unit cell – crystallographic planes and directions, miller indices – crystal imperfections, point, line, planar and volume defects – Grain size, ASTM grain size number.
1.CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS 10
Constitution of alloys – Solid solutions, substitutional and interstitial – phase diagrams, Isomorphous, eutectic, peritectic, eutectoid and peritectroid reactions, Iron – Iron carbide equilibrium diagram. Classification of steel and cast Iron microstructure, properties and application.
2.HEAT TREATMENT 11
Definition – Full annealing, stress relief, recrystallisation and spheroidizing –normalising, hardening and Tempering of steel. Isothermal transformation diagrams – cooling curves superimposed on I.T. diagram CCR - Hardenability, Jominy end quench test – Austempering, martempering – case hardening, carburising, nitriding, cyaniding, carbonitriding – Flame and Induction hardening.
3.FERROUS AND NON FERROUS METALS 9
Effect of alloying additions on steel (Mn, Si, Cr, Mo, V Ti & W) - stainless and tool steels – HSLA - maraging steels – Gray, White malleable, spheroidal - Graphite - alloy castirons
Copper and Copper alloys – Brass, Bronze and Cupronickel – Aluminum and Al-Cu – precipitation strengthening treatment – Bearing alloys.
4.NON-METALLIC MATERIALS 9
Polymers – types of polymer, commodity and engineering polymers – Properties and applications of PE, PP, PS, PVC, PMMA, PET, PC, PA, ABS, PI, PAI, PPO, PPS, PEEK, PTFE Polymers – Urea and Phenol Formaldehydes – Engineering Ceramics – Properties and applications of Al2O3, SiC, SiC, Si3, N4, PSZ and Sialon – Fibre and particulate reinforced composites.
5.MECHANICAL PROPERTIES AND TESTING 6
Mechanism of plastic deformation, slip and twinning – Types of fracture – Testing of materials under tension, compression and shear loads – Hardness tests (Brinell, Vickers and Rockwell) Impact test Izod and charpy, fatigue and creep test.
TOTAL : 45
TEXT BOOK
Kenneth G.Budinski and Michael K.Budinski “Engineering Materials” Prentice-Hall of India Private Limited, 4th Indian Reprint 2002.
REFERENCES
William D Callsber “Material Science and Engineering”, John Wiley and Sons 1997.
Raghavan.V “Materials Science and Engineering”, Prentice Hall of India Pvt., Ltd., 1999.
Sydney H.Avner “Introduction to Physical Metallurgy” McGraw Hill Book Company, 1994.
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